Jwell SPC Stone-plastic Environmental Floor Extrusion Line: an efficient solution for green and intelligent manufacturing

As the "dual carbon" strategy continues to advance and the world's attention to environmentally friendly building materials continues to increase, SPC stone plastic flooring has become a popular product in the flooring market due to its advantages of green environmental protection, excellent performance, and easy installation. Behind all this, it is inseparable from the efficient and intelligent SPC Stone-plastic Environmental Floor Extrusion Line.

As a global leader in plastic extrusion equipment, Jwell Machinery has launched the SPC Stone-plastic Environmental Floor Extrusion Line, which takes intelligence, energy saving and environmental protection as its core, providing customers with a one-stop floor manufacturing solution.

Production process introduction: integrated compound, simple and efficient

Jwell SPC Stone-plastic Environmental Floor Extrusion Line adopts the advanced "one-time pressing and laminating" process. The PVC substrate is extruded by the extruder and precisely matched with the five-roll calender unit to heat-laminate the following three layers of materials at one time:

● PVC color film layer (provides various patterns and colors)

● PVC wear-resistant layer (enhanced surface scratch resistance)

● PVC bottom film layer (enhanced stability and moisture resistance)

The entire process does not require glue and relies entirely on heat to complete the bonding, avoiding the volatilization of harmful gases. It is a truly environmentally friendly production line.

Six advantages of SPC floor

1. Waterproof and moisture-proof, strong stability: SPC flooring materials have a dense structure, do not absorb water, and do not deform. They are particularly suitable for high-humidity environments such as kitchens, bathrooms, and basements.;

2. Colorful and varied styles: Through the color film design, a variety of simulation effects such as wood grain, stone grain, fabric grain, etc. can be achieved, which is suitable for various home decoration and commercial styles; Highly environmentally friendly and recyclable

3. It does not contain harmful substances such as formaldehyde and benzene, meets the standards of green building materials, can be recycled and reused, reduces the consumption of wood, and promotes sustainable development;

4. High fire protection level, safe and secure: aThe fireproof performance of SPC floor reaches B1 level. Even if it encounters fire, it can extinguish itself and does not produce toxic smoke, which greatly improves the safety level of the place of use;

5. Easy installation, cost saving: The lock-and-lock splicing method does not require glue or complicated construction tools, greatly saving installation time and labor costs, making it suitable for fast delivery projects.

6. Wear-resistant, pressure-resistant, not easy to deform: The floor surface adopts high-strength PVC wear-resistant layer, which has strong scratch resistance, long service life, is not easy to crack or expand, and is easy to maintain.

Technical advantages of Jwell SPC Stone-plastic Environmental Floor Extrusion Line

1. High performance extrusion system: Equipped with conical twin-screw or parallel twin-screw extruder, it has excellent plasticizing ability and extrusion efficiency; the screw and barrel are made of high wear-resistant alloy steel, with long service life and low maintenance; precise temperature control system + PID intelligent adjustment to ensure stable temperature during extrusion process;

2. Intelligent control system：The entire line adopts PLC centralized control + touch screen operation interface, which is simple and easy to understand. The operating status of each section of equipment can be monitored in real time, and parameters can be preset and memorized. An optional remote control system can be used to achieve remote diagnosis and debugging, which is convenient for after-sales maintenance；

3. High-precision five-roll calendering system: The pressing roller adopts an independent servo drive system, synchronous control and precise calendering; the roller surface constant temperature control + tension adjustment system is adopted to ensure stable and wrinkle-free lamination; the pressure and speed can be flexibly adjusted according to different patterns and materials to achieve personalized customization;

4Efficient automation supporting equipment: Equipped with automatic traction system, online cutting device and automatic stacking system, it can effectively reduce labor costs; the whole line has high production capacity and strong continuous operation ability, which is suitable for large-scale and high-quality production needs; it can be equipped with automatic roll changing device, laser coding, online detection device and other expansion functions;

5. Green energy-saving and environmentally friendly design: Thermal energy recycling and cooling system optimization design effectively reduce energy consumption; no glue and formaldehyde are released during the production process, truly achieving "zero pollution"; support for the blending of recycled or reclaimed materials to improve material utilization and help customers save energy and reduce costst;

6. Complete line customization services and global support: Customize the whole line solution according to the customer's plant, production capacity, budget, etc.; provide full-process turnkey projects: solution design, installation and commissioning, operation training; have multiple service centers at home and abroad, provide fast response after-sales support and parts guarantee.

Wide application and huge market potential

SPC floor is suitable for:

● Home Improvement;

● Shopping malls and office buildings;

● Hospital School;

● Hotel Apartment;

● Subway, airport and other public spaces;

As the international market demand for low-carbon building materials continues to expand, export orders for SPC floors and their production equipment are also growing year by year, with broad market prospects and unlimited potential.

Choose Jwell to make smart manufacturing easier

Jwell not only provides equipment, but also provides value. We have：

● More than 20 years of experience in R&D and manufacturing of plastic extrusion equipment;

● Complete pre-sales solution customization and factory layout planning;

● Professional installation, commissioning and technical training team;

● Multiple service centers at home and abroad, quick response.

Technical parameter

Note:The specifications are subject to change without prior notice.