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With the improvement of global environmental awareness, the recycling and reuse of plastic waste has become an important measure to promote sustainable development. Among them, hard plastics have become the focus of the recycled plastics industry due to their wide application and high recycling value. The hard plastic washing line, as a key equipment for plastic recycling, provides a reliable guarantee for the efficient and low-cost reuse of plastics.
What is a rigid plastic washing line?
The rigid plastic washing line is a set of automated production equipment specially designed to process waste rigid plastics (such as PE, PP, ABS, etc.). It converts plastic waste into clean plastic sheets or granules through processes such as crushing, washing, separation, and drying, providing high-quality raw materials for subsequent granulation or injection molding processes. Common processing objects include plastic barrels, pipes, pallets, and home appliance shells.
Core technology of hard plastic washing line
1. Crushing: Use a crusher to break up waste hard plastic into small pieces suitable for cleaning, which is convenient for subsequent processes.
2. Pre-washing: Use a water tank or mechanical stirring equipment to remove dirt, oil and other coarse impurities on the plastic surface to reduce the degree of contamination.
3. Separation and rinsing: Using density differences to separate high-density impurities such as metal and glass from plastics. Wind selection: Using wind power equipment to remove light debris, such as paper scraps, film, etc.
4. Hot washing: Equipped with a heating system, using warm water and detergent to deeply clean stubborn attachments such as oil stains and label glue on plastic fragments.
5. Dehydration and drying: Use centrifugal dehydrators and hot air drying equipment to quickly remove moisture from the plastic surface, making the final product clean and dry.
6. Storage: The cleaned plastic sheets or granules are conveyed to storage silos, ready for subsequent processing.
Technical advantages of Jwell rigid plastic washing line
Jwell rigid plastic washing line provides efficient solutions for recycling various types of rigid plastics with its advanced technology and flexible design. The following are its main technical advantages:
Wide range of material applicability
It can process a variety of hard plastics, such as PP and PE solution containers, home appliance shells, children's toys, plastic pipes used in the construction industry, etc., with a wide range of applications.
According to the characteristics of different plastic wastes, specially designed cleaning solutions are provided to ensure excellent treatment effects.
Flexible production line design
The modular design allows flexible equipment configuration according to customer needs to meet production requirements of different outputs from 500kg/h to 5000kg/h.
It supports on-demand customization, optimizes the process for specific plastic types and contamination levels, and improves cleaning efficiency and product purity.
Efficient cleaning and separation
Equipped with advanced crushing, rinsing, hot washing and separation equipment, it can quickly remove stubborn attachments such as oil, dirt, labels, etc.
High-precision separation technology is used to ensure that plastics are completely separated from impurities, and the cleaned materials are of high purity.
Energy-saving and environmentally friendly design
The water recycling system effectively reduces water consumption, achieving the dual effects of environmental protection and cost savings.
The hot washing process uses energy-saving heating equipment to reduce energy consumption, while avoiding excessive use of cleaning agents, and has excellent environmental performance.
Stable and reliable equipment performance
The main components are made of high-quality stainless steel, which has strong corrosion resistance, adapts to complex cleaning environments, and has a long equipment life.
High degree of automation, easy operation, reduced manual participation, and improved production line operation efficiency and stability.
High efficiency and economic benefits
The single production line has a wide range of production capacity, which can meet the diverse needs from small-scale recycling to large-scale industrial recycling.
After cleaning, the hard plastic can be directly used for subsequent processing such as recycled granulation and injection molding, which improves the economic value of recycling.
Summarize
The rigid plastic washing line is not only an important production equipment for plastic recycling companies, but also an important means to promote the circular economy and reduce plastic pollution. Through efficient cleaning and resource recycling, this set of equipment can transform waste plastics into renewable resources with commercial value, contributing to environmental protection and corporate development.
If you are interested in the rigid plastic washing line, please contact us for more information and move towards a green future with us!
| No. | Item | KW | total power(KW) | Qty(pcs) | Model | Security Level |
| 1 | Single shaft shredder | 71 | 71 | 1 | DYSS1000 | IP54 |
| 2 | Conveying Machine | 1.5 | 1.5 | 1 | NMRV75-25-Y1.5-B3 | IP54 |
| 3 | Water Crusher | 90 | 90 | 1 | 280M-04 | IP54 |
| 4 | Crusher horizontal discharge Auger | 3 | 2 | 1 | BWD3-9-3 | IP54 |
| 5 | Drainage Spiral Feeder | 3 | 2 | 1 | BWD3-9-3 | IP54 |
| 6 | Spiral Feeder | 18.5 | 18.5 | 1 | 180M-04 | IP54 |
| 7 | Rinse separation tank (A) [scraper conveyor] | 0.75 | 5.25 | 7 | NMRV75-100-Y0.75-TA-B3 | IP54 |
| 8 | Drainage Spiral Feeder | 3 | 1 | 1 | BWD3-9-3 | IP54 |
| 9 | Rinse separation tank (B)[scraper conveyor] | 0.75 | 5.25 | 7 | NMRV75-100-Y0.75-TA-B3 | IP54 |
| 10 | Drainage Spiral Feeder | 3 | 6 | 2 | BWD3-9-3 | IP54 |
| 11 | Squeezing and drying machine | 132 | 264 | 2 | 315M-04 | IP54 |
| 12 | Electrical power | 7.5 | 15 | 2 | 132M-04 | IP54 |
With nearly 20 years in the intelligent extrusion equipment industry, he has held key roles at Jwell Machinery, including General Manager and Rotating Chairman. Since 2024, he has managed multiple subsidiaries, driving business expansion and industrial upgrades, while leading innovation in intelligent manufacturing and global growth.
