Improve production efficiency and energy saving and environmental protection

JWELL-MFH Series PO (PP-R, PE-RT, PB) Polyolefin High-speed and Energy-saving One-mold Double-output pipe extrusion line

As the trend of energy conservation and environmental protection continues to rise, the production method of polyolefin pipes is also constantly innovating. The JWELL-MFH Series PO ( PP-R, PE-RT, PB) Polyolefin High-speed and Energy-saving One-mold Double-output Pipe Extrusion Line has become an ideal choice for pipe manufacturers due to its advanced technology, excellent energy-saving performance and high production efficiency.

Today, let's take a closer look at the characteristics and advantages of this production line.

What is the JWELL-MFH Series PO (PP-R, PE-RT, PB) Polyolefin High-speed and Energy-saving One-mold Double-output Pipe Extrusion Line?

This series production line is a high-efficiency extrusion equipment designed for polyolefin materials (such as PP-R, PE-RT,  PB, etc.). Its core feature is the "one mold, two outputs" technology, that is, two pipes are extruded simultaneously through a set of molds, which greatly improves production efficiency. The production line integrates high speed, energy saving and intelligence, and is suitable for the production of various high-performance plastic pipes, which are widely used in construction, municipal administration, agriculture, industry and other fields.

Application Areas

1. Construction field: production of PP-R hot and cold water pipes, floor heating pipes, etc., to meet the demand for high-performance pipes in modern building.

2. Municipal engineering: manufacturing PE-RT water pipes, gas pipes, etc., suitable for urban water supply, gas transportation and other scenarios.

3. Agricultural irrigation: Produce PB drip irrigation pipes, sprinkler irrigation pipes, etc. to help build efficient agricultural irrigation systems.

4. Industrial field: Suitable for high-performance fluid transportation pipelines in chemical, food, pharmaceutical and other industries.

Core advantages and technical highlights

Jwell rigid plastic washing line provides efficient solutions for recycling various types of rigid plastics with its advanced technology and flexible design. The following are its main technical advantages:

High-efficiency extrusion system: dedicated servo motor and high-torque reducer

The extruder is equipped with a high-performance dedicated servo motor, combined with a high-torque, high-strength reducer to ensure that the equipment maintains stability and reliability during high-speed operation. The precise control capability of the servo motor makes the extrusion process more efficient and consumes less energy.

The specially designed screw structure has an aspect ratio of 38-40D, good thermal uniformity and low melting temperature. This design not only improves the plasticization effect of the material, but also reduces energy consumption, while ensuring the stability of the extrusion process.
The feed section has a spiral groove design, which significantly improves the material conveying efficiency and greatly increases the output, and is particularly suitable for the processing of high-density polyolefin materials.

Special mold for small tubes and high-speed sizing technology

In response to the production needs of small pipes, special molds are configured to ensure high dimensional accuracy and smooth surface of the pipes. The water film type high-speed sizing sleeve is used, and the digital flow control device is used to quickly realize pipe forming, while ensuring the roundness and wall thickness uniformity of the pipe. This design is particularly suitable for high-speed production of small-diameter pipes, with fast forming speed and stable quality.

Servo driven high speed pulling and cutting system

The traction machine adopts servo drive technology, which runs stably without jitter, ensuring that the pipe will not be deformed or stretched unevenly during high-speed traction.

Equipped with a high-speed servo chipless cutting system to meet the operation requirements of high-speed production lines. The cutting process is chip-free and burr-free, ensuring the flatness and beauty of the pipe end surface.

The traction and cutting system adopts a dual-station independent control design, which can realize the production of two different specifications of pipes on one production line at the same time, greatly improving production flexibility and efficiency.

Energy-saving and environmentally friendly design

The water recycling system effectively reduces water consumption, achieving the dual effects of environmental protection and cost savings.

The hot washing process uses energy-saving heating equipment to reduce energy consumption, while avoiding excessive use of cleaning agents, and has excellent environmental performance.

Stable and efficient, reducing operating costs

Through the synergy of high-torque reducers, servo drive technology and high-speed sizing sleeves, the production line still maintains extremely high stability during high-speed operation, reducing downtime for maintenance and lowering operating costs.

The combination of dual-station independent control and one-mold-two-output technology has nearly doubled production efficiency while reducing equipment footprint and labor costs.

Why choose JWELL-MFH series?

1. Leading technology: As a global leader in the field of extrusion equipment, JWELL has always been committed to technological innovation and product upgrades. The MFH series embodies JWELL's years of research and development results and represents the high level of the industry.

2. Quality assurance: The production line uses high-quality materials and precision manufacturing processes to ensure long-term stable operation of the equipment and reduce maintenance costs.

3. Service support: JWELL provides a full range of services from equipment installation, commissioning to after-sales maintenance to ensure that customers have no worries.

4. High return on investment: With its high efficiency, energy saving and intelligence, the MFH series can help companies significantly improve production efficiency, reduce operating costs and quickly realize returns on investment.

5. Summarize

The JWELL-MFH series PO polyolefin one-mold double-output‘’ pipe high-speed energy-saving extrusion production line is not only an efficient and energy-saving production equipment, but also an important milestone for the pipe manufacturing industry to move towards intelligence and greening. Whether it is to improve production efficiency or reduce operating costs, the MFH series can bring significant value to the company.
If you are interested in the JWELL-MFH series production line, please contact us for more product details and technical support. Let us work together to create a better future for pipe manufacturing!