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​What is a carat tube?

Author: JWELL-KEVI ZHOU 2023-11-14 6 min read

1. Hdpe pipe production machine corrugated pipe manufacturing machine

Carat tube is a hot-winding high-density  polyethylene (HDPE)  winding structural wall tube . Carat pipe is made of high-density polyethylene resin as the main raw material , using a hot winding process , and a  polypropylene (PP)single-wall corrugated pipe as the supporting structure to make a special structural wall pipe with high external pressure resistance.

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2. Classification of carat tubes?

Carat tube products can be divided into four series: PR, OP, SQ and VW:

—— PR, OP : mainly used as buried drainage pipes ;

——SQ: Mainly used for manufacturing containers or manholes ;

——VW: Mainly used for tees, elbows, and secondary processed pipe fittings ;

The most widely used product is the PR series, which has a smooth inner surface and a special-shaped reinforced structure on the outside. The standard length of the pipe is 6 meters, and the inner diameter range of the pipe is DN300-DN4000 . The product indicators all meet GB/T 19472.2-2017 B-type structural wall. Pipe standards and EN-13476 European standard requirements.

3. What are the advantages of carat tubes?

(1) High-quality welding:

Thermal winding molding is used to ensure the high quality of the welded joints of the pipeline and enhance the ability to withstand external pressure.

(2) Convenient installation:

The pipe connection adopts the electric fuse connection technology embedded in the socket, which can achieve 100% no leakage, reduce construction costs and shorten construction time.

(3) Both flexibility and rigidity:

Carat pipes are macroscopically flexible and can minimize pipe damage and losses when earthquakes, uneven ground settlement and other geological activities occur; while local pipe sections have strong rigidity and overall ability to withstand external pressure. When used on over-heavy-loaded roads, traffic safety can be ensured.

(4) Environmentally friendly and durable:

Made of high-density polyethylene material, it does not require anti-corrosion treatment, has a service life of more than 50 years, and can be recycled and reused.

(5) The inner wall has low roughness and large water transmission capacity.

The inner wall roughness N of the structural wall pipe product is about 0.010, so the specific friction when transporting fluid is small, and the water delivery capacity can be greatly increased compared with cement pipes under the same conditions of use.

4. What are the application areas of carat tubes?

Carat pipes are mainly used in municipal underground drainage, sewage discharge, rainwater collection, water transportation, ventilation, etc. It can be used as seepage and drainage pipes for railways, highways, golf courses, football fields, etc.

Because polyethylene and polypropylene materials have excellent acid, alkali and corrosion resistance, they are widely used in nuclear power, steel plants, power plants, petrochemicals, docks, stations and other fields, especially in tidal flats, saline-alkali lands, submarine river beds, soft foundation expansion It has outstanding advantages in harsh environments such as soil and earthquake zones.

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5. Implementation standards:

GB/T 19472.2-2017  Polyethylene (PE)  structural wall piping systems for underground use

 Part 2: Polyethylene wound structural wall https://www.jwell-group.com/Sheetplate-extrusion-machine/hdpepp-t-grip-sheet-extrusion-linepipes.

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