How to reduce the cost of mpp power pipe production line

Reducing costs is an issue that companies have always paid great attention to. So, for the manufacturers of MPP power pipe production lines, what are the factors that affect the cost?

From which aspects should MPP power pipe production line processors start to reduce the cost of pipes?

For the production of mpp power pipes,  the factors that affect include raw materials, energy consumption, labor costs and equipment depreciation costs. At present, energy market prices and human resource costs are both on the rise, so the effective and direct solution is to reduce the cost of raw materials and equipment investment for enterprises.

On the basis of ensuring the performance of pipes, mpp power pipe production line manufacturers consider product structure, pay attention to international trends and introduce new reinforcement materials in a timely manner, and combine the advantages of various materials to carry out research and development of composite plastic pipes,  thereby improving technology and reducing manufacturing costs..

As far as raw materials are concerned, what are the possible ways to achieve raw material savings to ensure the performance of the pipeline while reducing the cost of raw materials?

Taking polyethylene materials as an example, the technology itself has developed a good chemical structure stability, heat resistance, cold resistance and corrosion resistance, but the cost of making pipes with pure HDPE is relatively high. This is because high-density polyethylene is derived from petroleum products, and international oil prices and refining technology have a greater impact on its cost. HDPE prices have remained high in recent years. In order to reduce the cost of raw materials for enterprises, our company introduced high-strength steel wire and steel strip into China's plastic pipe processing, forming two existing methods in my country, mainly including pipes - steel wire mesh skeletons used in the field of power pipes can enhance polyethylene composite power pipes.

Our existing technology organically combines the anti-corrosion properties of polyethylene materials with the high rigidity of steel wire (or steel strip). While ensuring the pressure performance of the pipe, it can significantly reduce the wall thickness of the pipe, thereby reducing the amount of HDPE, and achieving the purpose of reducing the cost of raw materials for mpp power pipes.

At last, it is essential to introduce Jwell’s product. The MPP pipe production line uses PP and MPP pipe extruder.  The screw has good plasticizing and mixing effects, and the extrusion volume is large and very stable. The die head has the characteristics of low melt temperature, good mixing performance, low cavity pressure, and stable production. The specially designed vacuum sizing box with multi-stage vacuum control ensures the dimensional stability and roundness of the pipe. The operation and time of the entire production line are programmatically controlled by PLC, and a good human-machine interface is set up. All process parameters can be set and displayed through the touch screen. It can be equipped with a marking line extruder to produce pipes with color-coded lines that meet national standards.

Changzhou Jwell Machinery Co. Ltd. has been committed to various plastic pipe equipment for more than 20 years. If you are interested in our products, please contact us!